ISSN   1004-0595

CN  62-1224/O4

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杜明超, 李增亮, 董祥伟, 郝冠男, 车家琪, 都晓鹏. 菱形颗粒冲击材料表面冲蚀磨损特性分析[J]. 摩擦学学报, 2020, 40(1): 1-11. DOI: 10.16078/j.tribology.2019066
引用本文: 杜明超, 李增亮, 董祥伟, 郝冠男, 车家琪, 都晓鹏. 菱形颗粒冲击材料表面冲蚀磨损特性分析[J]. 摩擦学学报, 2020, 40(1): 1-11. DOI: 10.16078/j.tribology.2019066
DU Mingchao, LI Zengliang, DONG Xiangwei, HAO Guannan, Che Jiaqi, DU Xiaopeng. Analysis of Material Surface Erosion Characteristics Due to Rhomboid-Shaped Particle Impact[J]. TRIBOLOGY, 2020, 40(1): 1-11. DOI: 10.16078/j.tribology.2019066
Citation: DU Mingchao, LI Zengliang, DONG Xiangwei, HAO Guannan, Che Jiaqi, DU Xiaopeng. Analysis of Material Surface Erosion Characteristics Due to Rhomboid-Shaped Particle Impact[J]. TRIBOLOGY, 2020, 40(1): 1-11. DOI: 10.16078/j.tribology.2019066

菱形颗粒冲击材料表面冲蚀磨损特性分析

Analysis of Material Surface Erosion Characteristics Due to Rhomboid-Shaped Particle Impact

  • 摘要: 基于弹射试验装置,借助高速摄像机捕捉不同入射条件下单个菱形颗粒冲击金属表面的动态过程,同时结合试验过程建立菱形颗粒冲击金属表面的FEM-SPH耦合数值模型,通过对比试验现象与仿真结果优化数值模型参数,最后借助数值模型进一步分析菱形颗粒在临界冲击、自身初始旋转以及重复冲击等工况下的运动行为及预测的凹坑轮廓形态. 结果表明:优化后的模型能够很好地捕捉颗粒冲击过程中金属表面凹坑的产生及演化规律,并能详细记录颗粒的入射行为及反弹规律,测得颗粒反弹速度和反弹角度误差均在14%以内. 临界冲击工况下颗粒动能损失最大,且冲击角越高,残余动能越少;颗粒初始旋转能够改变其反弹后的运动行为及金属表面材料的失效方式;颗粒重复冲蚀对材料表面的作用机制与后续颗粒的入射条件有密切关系,模型成功捕捉到重复冲蚀导致的材料破坏加深和破坏减缓两种特殊现象.

     

    Abstract: Based on the ejection test device, the dynamic process of a single rhomboid-shaped particle impact metal surface under different incident conditions was captured by a high-speed camera. Meanwhile, the FEM-SPH coupled numerical model of rhomboid-shaped particle impact material surface was established based on the experimental process. The parameters of numerical model were optimized by comparing experimental phenomena with simulation result. Finally, the kinematic behavior of the rhomboid-shaped particles and the predicted deformation crater profile in many working conditions such as critical impacts, initial rotation and overlapping impacts of the particles were further analyzed by the coupled numerical model. The results showed the coupled numerical model can capture the generation and evolution of metal surface crater accurately during erosion wear, and can record the incident behavior and rebound trajectory of particles in detail. The error of particle rebound velocity and rebound angle were all within 14%. Under the critical impact conditions, the particle kinetic energy loss was the largest; the higher the impact angle, the less the residual kinetic energy of particle. Initial rotation of the particles changed their rebound kinematic behavior and failure mechanism of the metal surface materials. The mechanism of overlapping impacts of particles on material surface was closely related to the incident conditions of subsequent particles, and the model successfully captured two special phenomena of deepening and reducing of the material damage caused by overlapping impacts.

     

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