ISSN   1004-0595

CN  62-1224/O4

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丁镜红, 杨昌, 王梓桐, 郭玉雄, 郭蕊, 宫琛亮, 胡海媛, 王晓龙, 王齐华. 3D打印多孔热固性聚酰亚胺含油复合材料[J]. 摩擦学学报, 2022, 42(5): 888-899. DOI: 10.16078/j.tribology.2021095
引用本文: 丁镜红, 杨昌, 王梓桐, 郭玉雄, 郭蕊, 宫琛亮, 胡海媛, 王晓龙, 王齐华. 3D打印多孔热固性聚酰亚胺含油复合材料[J]. 摩擦学学报, 2022, 42(5): 888-899. DOI: 10.16078/j.tribology.2021095
DING Jinghong, YANG Chang, WANG Zitong, GUO Yuxiong, GUO Rui, GONG Chenliang, HU Haiyuan, WANG Xiaolong, WANG Qihua. 3D Printing of Porous Thermosetting Polyimide Composite with Oil Impregnated[J]. TRIBOLOGY, 2022, 42(5): 888-899. DOI: 10.16078/j.tribology.2021095
Citation: DING Jinghong, YANG Chang, WANG Zitong, GUO Yuxiong, GUO Rui, GONG Chenliang, HU Haiyuan, WANG Xiaolong, WANG Qihua. 3D Printing of Porous Thermosetting Polyimide Composite with Oil Impregnated[J]. TRIBOLOGY, 2022, 42(5): 888-899. DOI: 10.16078/j.tribology.2021095

3D打印多孔热固性聚酰亚胺含油复合材料

3D Printing of Porous Thermosetting Polyimide Composite with Oil Impregnated

  • 摘要: 以氯化钠(NaCl)作为致孔剂与流变性能调节剂,碳纤维(CF)作为增强填料与流变性能调节剂,苯乙炔基封端聚酰胺酸溶液(PAA)作为基体树脂,配制适用于直书写3D打印的复合墨水,室温下打印成形后经热固化处理和NaCl刻蚀去除后制备了多孔热固性聚酰亚胺/碳纤维(TSPI/CF)复合材料. 研究表明:NaCl与CF对复合墨水的流变学性能具有好的调节作用;打印制备的TSPI/CF复合材料具有低的各向同性尺寸收缩和优异的耐热性能,且耐热性能随着CF含量的增加而提高;CF含量升高,TSPI/CF复合材料的孔隙率提高,平均孔径降低,力学性能增强;多孔TSPI/CF复合材料表现出优异的储油、出油性能以及浸油摩擦学性能.

     

    Abstract: Thermosetting Polyimide (TSPI) has been widely utilized as an kind of engineering material due to the excellent heat resistance properties, e.g. high mechanical strength, nonflammability, and UV-irradiation resistant. Nevertheless, the manufacturing of porous TSPI or TSPI with complicated structures by the traditional manufacturing methods is still a highly challenging topic because of the unobservable melt point and the poor solubility in organic solvents. The emerging additive manufacturing, generally known as three-dimensional (3D) printing, could translate digital model into physical components based on the principle of layer-by-layer stacking, which fortunately, has the capability of realizing the fabrication of porous TSPI with complex structures by a convenience strategy. Herein, direct ink writing (DIW) 3D printing technique is employed. DIW requires ink with moderate rheological properties including shear-shinning, viscoelasticity and rapid thixotropic recovery, which is critical to achieve the distortion-free and accurate 3D objects. In this work, 3D printing of carbon fiber (CF) filled porous TSPI/CF composites were realized via the DIW strategy. The printable composite inks for the DIW 3D printing were prepared by using the phenylethynyl-terminated polyamide acid (PAA) solution as matrix, the sodium chloride (NaCl) and carbon fiber (CF) as not only the rheology modifier but the pore-forming template and the reinforcing filler, respectively. The results showed that both NaCl and CF improved the rheological behavior of the inks to make them good self-supporting inks to realize objects with various shapes and complicated structures by the DIW 3D printing at room temperature. Then, the printed objects were turned into the porous TSPI/CF composites by the thermal treatment followed by the etching of the NaCl. It was found that the post-treatment resulted in the dimension shrinkage, which however was low and isotropic. The pores in the TSPI/CF composites were found to be interconnected with the mean diameter of 358.8 nm and the porosity of 66.12%. In addition, it was observed that the increase of CF content resulted in the increased porosity, and the decreased average pore diameter. The resultant TSPI/CF composites were also found outstanding thermal properties, and the mechanical performances that were highly dependent on the printing path, which was similar to many others built by DIW 3D printing technique. Moreover, when the CF was increased, the tensile strength and compressive strength of the porous TSPI/CF composites were improved. This was attributed to the orientation of CF in the porous TSPI which was consistent with the printing path and therefore the CF can serve as the skeleton that could transfer stress in the whole porous TSPI. Importantly, the porous TSPI/CF composites possessed excellent oil-storage capacity properties with the oil content rate of >130% and oil retention of >95% taking PAO 10 as the example, which could be benefit from the numerous pores. As the result, the porous TSPI/CF composites demonstrated preferable tribological performance with the PAO 10 impregnated. Briefly, DIW 3D printing technique provided a facile strategy to fabricate 3D structures for thermoset polyimide with outstanding comprehensive performances. While despite of the imperfect parts built in the present case, the DIW 3D printing of PSPI composite is believed to be highly promising by combining the high-performance PSPI with the structures in high complexity.

     

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