ISSN   1004-0595

CN  62-1224/O4

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段文博, 孙岩桦, 丁春华, 耿海鹏, 戚社苗, 虞烈. 滑动速度对IS304涂层自润滑磨损机理的影响[J]. 摩擦学学报, 2015, 35(2): 147-153. DOI: 10.16078/j.tribology.2015.02.004
引用本文: 段文博, 孙岩桦, 丁春华, 耿海鹏, 戚社苗, 虞烈. 滑动速度对IS304涂层自润滑磨损机理的影响[J]. 摩擦学学报, 2015, 35(2): 147-153. DOI: 10.16078/j.tribology.2015.02.004
DUAN Wen-bo, SUN Yan-hua, DING Chun-hua, GENG Hai-peng, QI She-miao, YU Lie. The Effect of Sliding Speed on the Wear Mechanisms of IS304 Self-lubricating Coating[J]. TRIBOLOGY, 2015, 35(2): 147-153. DOI: 10.16078/j.tribology.2015.02.004
Citation: DUAN Wen-bo, SUN Yan-hua, DING Chun-hua, GENG Hai-peng, QI She-miao, YU Lie. The Effect of Sliding Speed on the Wear Mechanisms of IS304 Self-lubricating Coating[J]. TRIBOLOGY, 2015, 35(2): 147-153. DOI: 10.16078/j.tribology.2015.02.004

滑动速度对IS304涂层自润滑磨损机理的影响

The Effect of Sliding Speed on the Wear Mechanisms of IS304 Self-lubricating Coating

  • 摘要: 采用感应烧结技术制备出润滑相细小且分布均匀的自润滑涂层.其中润滑相Ag粒子尺寸为5 μm左右,氟化物粒子尺寸为1 μm左右,强化相Cr2O3粒子尺寸小于1 μm.研究表明低速磨损时磨损面比较粗糙,磨损机理主要为磨粒磨损与疲劳磨损;而高速磨损时磨损面比较光滑,虽然磨粒磨损与疲劳磨损依然为涂层的磨损机理,但磨损面上存在明显的Ag润滑膜.Ag润滑膜的出现使得涂层的摩擦系数降低.Ag润滑膜的出现与接触面摩擦产生的摩擦热有关.滑动速度越高,接触面产生的摩擦热会使局部区域的瞬态温度升高,从而使得热膨胀系数较大的Ag粒子从基体NiCr中溢出到表面,并在压力和摩擦力的作用下发生塑性变形从而形成Ag润滑膜.采用溢出体积计算法计算得滑动速度为1 m/s时,瞬态温升为296 ℃,该温升明显高于采用Ansys有限元模型计算得到的温升.

     

    Abstract: Self-lubricating coatings prepared by Induction sintering had fine and uniform lubricating phases. Wherein the size of lubricating phase Ag and fluoride was about 5 μm,respectively,and the size of strengthening phase Cr2O3 was smaller than 1 μm. The worn surface was rough at low sliding speed,and the main wear mechanisms were abrasive wear and fatigue wear. However,the worn surface was smooth at high sliding speed. Although abrasive wear and fatigue wear were still the wear mechanisms of coatings, Ag lubricating film was found on the worn surface. The formation of such lubricating film was responsible for lower coefficient of friction. The presence of Ag lubricating film was due to the frictional heat. As the sliding speed increased,the transient temperature of local area was significantly increased by the frictional heat. Then,Ag particles with high thermal expansion coefficient overflowed from the NiCr matrix. And the overflowing Ag particles were plastically deformed under pressure and friction to form the Ag film. When the sliding speed was 1m/s,the transient temperature rise,using the overflow volume calculation method was as high as 296 ℃. The temperature was significantly higher than the temperature rise calculated from finite element model.

     

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