ISSN   1004-0595

CN  62-1224/O4

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任峻, 马颖, 陶钦贵. 触变成型AZ91D镁合金的干滑动磨损机制图研究[J]. 摩擦学学报, 2016, 36(3): 310-319. DOI: 10.16078/j.tribology.2016.03.007
引用本文: 任峻, 马颖, 陶钦贵. 触变成型AZ91D镁合金的干滑动磨损机制图研究[J]. 摩擦学学报, 2016, 36(3): 310-319. DOI: 10.16078/j.tribology.2016.03.007
REN Jun, MA Ying, TAO Qingui. Dry Sliding Wear Map for Thixoformed AZ91D Magnesium Alloy[J]. TRIBOLOGY, 2016, 36(3): 310-319. DOI: 10.16078/j.tribology.2016.03.007
Citation: REN Jun, MA Ying, TAO Qingui. Dry Sliding Wear Map for Thixoformed AZ91D Magnesium Alloy[J]. TRIBOLOGY, 2016, 36(3): 310-319. DOI: 10.16078/j.tribology.2016.03.007

触变成型AZ91D镁合金的干滑动磨损机制图研究

Dry Sliding Wear Map for Thixoformed AZ91D Magnesium Alloy

  • 摘要: 磨损机制图是表征材料在特定接触模式、滑动速度、试验载荷下的磨损机制转换关系. 本文作者以触变成形AZ91D镁合金为研究对象, 试验在ASTM1045钢块上进行, 在98~490 N的载荷及0.083~1.084 m/s的滑动速度范围内进行磨损率的测量, 通过扫描电镜(SEM)、电子探针分析仪(EPMA)和X射线衍射仪(XRD)对磨损表面(断面)和磨屑的形态及微观结构进行观察, 探讨了触变成型AZ91D镁合金在干滑动条件下的磨损机理并绘制了合金的磨损机制图. 结果表明: 触变成形AZ91D镁合金在干滑动条件下的磨损行为可分轻微磨损和严重磨损, 前者在稳定情况下进行, 接触面温度存在热平衡效应, 其磨损量与滑动距离成线性增加, 而严重磨损的磨损量随滑动距离剧烈增加. 轻微磨损又包括以氧化与磨粒的混合磨损和剥层磨损两种机制, 其磨损的转变逐渐发生, 磨损率无明显差异; 严重磨损主要以严重塑性变形引起的磨损和熔融磨损进行, 其转变会导致磨损率的剧烈增加. 磨损试验中, 接触面温度与表达式(F1/4V1/2)存在函数关系, 除熔融磨损外, 轻微磨损到严重磨损的转变发生在摩擦面温度75℃±5℃左右.

     

    Abstract: The wear map is wear mechanism transition relationship of the material in specific contact condition, sliding speed and test load. In the paper, the tests were performed on an AZ91D magnesium alloy using a block (ASTM1045 steel) configuration. The wear rate was measured within a load range of 98~490 N and a sliding velocity range of 0.083~1.084 m/s. Compositions, morphologies and microstructure of worn surfaces or section and wear debris were characterized by scanning electron microscope, electron microprobe analyzer and X-ray diffraction. The wear mechanism of thixoformed AZ91D magnesium alloy was studied and its wear map was plotted in dry sliding condition. The results show that wear behavior of thixoformed AZ91D magnesium alloy in dry sliding condition can be divided into mild wear and severe wear. The former, at stable stage, saw a thermal balance effect for the contact surface temperature and the mass loss was proportional to sliding distance. Whereas in severe wear regime, wear loss dramatically increased with sliding distance. The mild wear, including oxidation and abrasive and delamination wear, which gradually developed in order and their wear rates were comparable. While the severe wear was mainly caused by severe plastic deformation and melt wear, and the transition of wear mode produced a rapid increase of wear rate. Furthermore, the contact surface temperature had a function with expression (F1/4V1/2) and the transition temperature was about 75 ℃±5 ℃ from mild wear to severe wear excluding melt wear in tests.

     

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