ISSN   1004-0595

CN  62-1224/O4

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潘阳, 王家序, 王飞, 邓海峰, 崔洪斌, 李金明. 考虑空化影响的水润滑橡胶合金轴承冲蚀磨损研究[J]. 摩擦学学报, 2014, 34(5): 512-522.
引用本文: 潘阳, 王家序, 王飞, 邓海峰, 崔洪斌, 李金明. 考虑空化影响的水润滑橡胶合金轴承冲蚀磨损研究[J]. 摩擦学学报, 2014, 34(5): 512-522.
PAN Yang, WANG Jia-xu, WANG Fei, DENG Hai-feng, CUI Hong-bin, LI Jin-ming. Erosion Wear of Water Lubricated Rubber-Alloy Bearing when Taking Cavitation Effects into Consideration[J]. TRIBOLOGY, 2014, 34(5): 512-522.
Citation: PAN Yang, WANG Jia-xu, WANG Fei, DENG Hai-feng, CUI Hong-bin, LI Jin-ming. Erosion Wear of Water Lubricated Rubber-Alloy Bearing when Taking Cavitation Effects into Consideration[J]. TRIBOLOGY, 2014, 34(5): 512-522.

考虑空化影响的水润滑橡胶合金轴承冲蚀磨损研究

Erosion Wear of Water Lubricated Rubber-Alloy Bearing when Taking Cavitation Effects into Consideration

  • 摘要: 用计算流体力学方法,数值模拟水润滑轴承空化-冲蚀交互作用时气液固三相流场的动力学特性(压力场、速度场、气含率分布),然后在水润滑轴承摩擦磨损装置上,进行试件磨损试验,并观察试件表面形貌.结果表明:考虑空化影响后,水润滑轴承整个流场压力分布更接近实际;数值模拟所得的流场压力、速度、气含率最大值,均出现在发生空化的位置附近,其余位置基本不变,说明交互磨损比单一磨损严重.观察试件表面磨痕,存在短程犁沟、空蚀针孔、麻点状气蚀坑和蚀坑,磨痕呈现规律性,磨痕与轴转速的方向基本一致.试验结果和数值计算吻合较好,证明了理论分析的正确与合理.上述仿真与试验初步探讨了水润滑轴承空化与冲蚀交互作用的磨损机理与影响因素.

     

    Abstract: This study presents the interactive cavitation and erosion wear mechanism of water-lubricated bearings. By using computational fluid dynamics method, the dynamic characteristics of vapor, liquid and solid three-phase flow fields (pressure field, velocity field of air bubbles and water vapor volume fraction) was numerically calculated under interactive cavitation effects and erosion wear in water-lubricated bearing. Then the interactive cavitation and erosion wear experiment of three-phase flow was conducted on an MPV-20D friction wear-test machine, and the morphology of wear scars on the specimen surface was observed as well. The results show that the pressure distributions of the whole flow field in water-lubricated bearing was more close to practice after considering the effect of cavitation. Maximal and minimal pressure, maximal velocity and maximal vapor volume fraction on specimen surface all appeared on the neighboring region of cavitation by numerical simulation but basically remained unchanged in other regions. It is indicated that interactive wear was more severe than single wear on the neighboring region of cavitation. Short-range furrows, cavitation pinholes, pockmark cavitation holes and air pits, and the wear scars were presented regularly. The wear scars were consistent with the direction of shaft rotational speed, and the experimental results were in good agreement with numerical calculation, which proved the validity of the theoretical analysis.

     

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