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CN  62-1224/O4

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朱宝义, 吕明, 梁国星, 黄永贵. 单晶硅高速磨削亚表层损伤机制的分子动力学仿真研究[J]. 摩擦学学报, 2017, 37(6): 845-853. DOI: 10.16078/j.tribology.2017.06.017
引用本文: 朱宝义, 吕明, 梁国星, 黄永贵. 单晶硅高速磨削亚表层损伤机制的分子动力学仿真研究[J]. 摩擦学学报, 2017, 37(6): 845-853. DOI: 10.16078/j.tribology.2017.06.017
ZHU Baoyi, LV Ming, LIANG Guoxing, HUANG Yonggui. Subsurface Damage in High-speed Grinding Process of Monocrystalline Silicon Based on Molecular Dynamics[J]. TRIBOLOGY, 2017, 37(6): 845-853. DOI: 10.16078/j.tribology.2017.06.017
Citation: ZHU Baoyi, LV Ming, LIANG Guoxing, HUANG Yonggui. Subsurface Damage in High-speed Grinding Process of Monocrystalline Silicon Based on Molecular Dynamics[J]. TRIBOLOGY, 2017, 37(6): 845-853. DOI: 10.16078/j.tribology.2017.06.017

单晶硅高速磨削亚表层损伤机制的分子动力学仿真研究

Subsurface Damage in High-speed Grinding Process of Monocrystalline Silicon Based on Molecular Dynamics

  • 摘要: 运用分子动力学仿真模拟高速磨削下单颗金刚石磨粒切削单晶硅的过程,通过分析切屑、相变、位错运动并结合工件表面积的演变规律研究磨削速度对亚表层损伤和磨削表面完整性的影响. 仿真结果显示:磨削速度的增大会加剧磨粒前端材料的堆积,超过200 m/s后增加不再明显. 而加工区域的平均温度通过原子之间的挤压和摩擦会不断增大. 在磨削温度、磨削力以及粘附效应的相互作用下,摩擦系数先增大后减小. 晶格的变形、晶格重构和非晶相变导致切屑形成过程中的磨削力剧烈波动. 研究结果表明:在加工脆性材料单晶硅过程中,随着磨削速度的升高亚表层损伤厚度先减小后增大. 当磨削速度低于150 m/s时,随着磨削速度的升高,磨粒下方的原子晶格重新排列的时间缩短,非晶结构的产生减少,亚表层损伤厚度减小. 当磨削速度超过150 m/s时,加工区域中的高温成为主导因素促进位错的成核、运动致使亚表层损伤厚度增大.

     

    Abstract: Molecular dynamics simulations were conducted to investigate the high-speed grinding process of monocrystalline silicon with a single diamond abrasive grain. By analyzing the morphological characteristics of chips, phase transformation and dislocation movement in subsurface, the influence of grinding speed on subsurface damage and integrity of ground surface were investigated combining the evolution of superficial area in workpiece. The simulation results show that the bump of material in the front of the abrasive grain increased at a higher grinding speed. When the grinding speed was more than 200 m/s, the increment of volume of the chip was not obvious. However, the average temperatures at the contact area increased substantially due to the squeezing and friction generated between the grain and workpiece. The interactions among the grinding temperature, grinding force and adhesion effect gave diversity for friction coefficient in a rule of " high to small”. As a result of the lattice deformation, lattice reconstruction and amorphous phase transformation, the grinding force presented a critical fluctuation in the chip formation. For machining the silicon, a kind of brittle material, the damage layer in subsurface experienced a change of " thin to thick” with the grinding speed going up. When the grinding speed increased, the atom lattices beneath the grain had no enough time for the rearrangement, which resulted in less amorphous structure as well as a consequence of a thinner damage depth. While the grinding speed was over than 150 m/s, the dominant factor was the high temperature in the machining area, a thicker damage layer was induced on account of the dislocation nucleation and motion.

     

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