ISSN   1004-0595

CN  62-1224/O4

高级检索
偶国富, 饶杰, 章利特, 郑智剑, 叶健. 煤液化高压差调节阀空蚀/冲蚀磨损预测[J]. 摩擦学学报, 2013, 33(2): 155-161.
引用本文: 偶国富, 饶杰, 章利特, 郑智剑, 叶健. 煤液化高压差调节阀空蚀/冲蚀磨损预测[J]. 摩擦学学报, 2013, 33(2): 155-161.
OU Guo-fu, RAO Jie, ZHANG Li-te, ZHENG Zhi-jian, YE Jian. Numerical Investigation of Cavitation Erosion/Solid Particle Erosion in High Differential Pressure Control Valves in Coal Liquefaction[J]. TRIBOLOGY, 2013, 33(2): 155-161.
Citation: OU Guo-fu, RAO Jie, ZHANG Li-te, ZHENG Zhi-jian, YE Jian. Numerical Investigation of Cavitation Erosion/Solid Particle Erosion in High Differential Pressure Control Valves in Coal Liquefaction[J]. TRIBOLOGY, 2013, 33(2): 155-161.

煤液化高压差调节阀空蚀/冲蚀磨损预测

Numerical Investigation of Cavitation Erosion/Solid Particle Erosion in High Differential Pressure Control Valves in Coal Liquefaction

  • 摘要: 针对煤液化示范工程中高压差调节阀高速气-液-粒三相流传输引起的阀芯严重空蚀和冲蚀磨损问题,采用k-ε湍流模型、Schnerr-Saur空化模型、随机轨道模型和冲蚀磨损模型,计算了典型开度下的速度、压力、相分率和磨损率等参数.计算结果表明:阀芯头部圆弧段下游附近有空化区,其顶部附近存在高速回流且压力高于介质的饱和蒸气压,综合分析空化区、回流区和壁面压力可预测空蚀主要发生在阀芯顶部;阀芯的最大冲蚀磨损率发生在顶部,且随开度减小而加剧.并结合调节阀实际损伤形貌,验证了空蚀预测方法及冲蚀磨损计算的正确性.本研究有望为多相介质传输设备的优化设计提供参考.

     

    Abstract: The high differential pressure control valves used in commercial direct coal liquefaction are suffered by severe cavitation erosion and solid particle erosion due to the high speed of gas-liquid-solid three-phase flow. Based on the k-ε model, Schnerr and Saur's cavitation model, discrete random walk (DRW) model and erosion model, the parameters including velocity, pressure, vapor volume fraction and erosion rate were obtained under typical opens of the valve by using CFD code. And the computational results also show that a cavitation region occurred near at the circular curve of plug, back-flow region with high velocity and high local pressure existed at the top of the plug. The prediction method for cavitation erosion in valve structure was developed by analyzing the comprehensive function of velocity, cavitation and pressure fields. In addition, the maximum solid particle erosion rate occurred at the top of plug and was increased during the closing process of the valve. The Comparison of the computational results with the failure feature of valve plugs used in coal liquefaction indicates that the present methods can predict the potential locations for cavitation erosion and solid particle erosion with sufficient accuracy. This numerical investigation is expected to provide some guidance on the optimization design of multiphase flow industrial devices.

     

/

返回文章
返回