ISSN   1004-0595

CN  62-1224/O4

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MoS2-TiNb复合固体润滑薄膜在大气-真空循环条件下的摩擦学性能研究

Tribological Properties of MoS2-TiNb Composite Solid Lubricating Film under Air-Vacuum Cycling Condition

  • 摘要: 采用磁控共溅射方法制备了MoS2-TiNb复合固体润滑薄膜,当β-TiNb掺杂量为10%时,复合薄膜在大气和真空条件下的摩擦学性能均有明显提升,该薄膜在大气-真空循环条件下重复使用10次,摩擦系数没有发生明显变化. 通过对摩擦轨迹、转移膜及磨屑分析表明:摩擦过程中会在无定型复合薄膜表面诱导产生高结晶度的MoS2滑动界面层,使其在真空条件下具有较低摩擦系数(0.010),同时,β-TiNb合金的存在能够减缓固体润滑薄膜的氧化,降低了滑动界面层对水氧的敏感性,使其在大气条件下的摩擦系数较低(0.065),当再次进入真空条件,高结晶度MoS2滑动界面层能够自我修复,摩擦学性能也得到了再次恢复. 研究结果表明MoS2-10%TiNb是1种能够在大气-真空循环条件下可重复使用的固体润滑薄膜.

     

    Abstract: Reusable spacecrafts can travel freely between the earth's surface and outer space several times, which is one of the important methods to reduce the cost of space missions. Therefore, research on reusable solid lubricating films under the air-vacuum cycling condition is of great significance to ensure the stability, efficiency and low-cost operation for such spacecrafts. To improve the tribological properties of solid lubricating films in vacuum-atmosphere environment, MoS2-TiNb composite solid lubricating films were fabricated by the magnetron co-sputtering method with both β-TiNb alloy and MoS2 targets. The tribological performance of MoS2-TiNb composite film under air, vacuum, and air-vacuum cycling conditions, was markedly enhanced when the doping amount of β-TiNb alloy reaches 10%. The friction coefficient of the MoS2-10%TiNb composite film in the air condition was 0.065 and the friction life was 4.2×105 r. The friction coefficient of MoS2-10%TiNb film in the vacuum condition was only 0.010 and the friction life arrives to 7.2×105 r. Remarkably, MoS2-10%TiNb film could also maintain their initial friction coefficient over 10 times under air-vacuum cycling conditions. Raman spectroscopy, scanning electron microscope energy dispersive spectrometer (SEM-EDS), and transmission electron microscope (TEM) measurements were applied to analyze the friction tracks, transfer films, and wear debris after friction test under different conditions. The results revealed that a highly crystalline MoS2 sliding interface layer forms on the surface of the amorphous composite film during the friction process. This layer led to a reduced friction coefficient under vacuum condition. Concurrently, the presence of the β-TiNb alloy mitigated the oxidation of the lubricating film and diminished the sliding interface layer's sensitivity to water and oxygen, which contributes to a lower friction coefficient under atmospheric conditions. This was attributed to the tendency of β-TiNb elements to enter the edge position of MoS2 crystals, filling the defects caused by the absence of S during sputtering deposition. Meanwhile, the composite film will produce a certain MoO3 during the friction process, so that the friction coefficient increases slightly. Upon re-entry into vacuum conditions, the highly crystalline sliding interface layer exhibited self-repairing properties due to friction-induced reconstruction of MoS2 sliding interface layer on the surface of composite films, and then its tribological performance was self-recovered once again. Meanwhile, the pre-formed hard oxide particles (MoO3) in the air environment would be wrapped by the rapidly formed MoS2, which furtherly promoted the wear resistance of the MoS2-10%TiNb composite film. These results indicated that MoS2-10%TiNb film was a high-performance solid lubricating film that could be reused under the air-vacuum cycling conditions for several times. Our work paved a new path to break through the performance limitations of the solid lubrication film by the synergistic effect of multiple metals alloys.

     

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