ISSN   1004-0595

CN  62-1224/O4

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面向突变工况的航空发动机端面密封稳定性机理研究

Stability Mechanism of Face Seals in Aero-Engines under Mutation Conditions

  • 摘要: 起飞阶段,航空发动机及其流体动压型密封需承受剧烈加速度,导致工况突变,易引发密封失稳,从而制约大型发动机的应用. 探究加速度变化对密封稳定性的影响,对降低泄漏和减轻环间碰撞至关重要. 本文中建立了起飞加速度激励与膜厚响应和系统泄漏率的动力学模型,有效提取了起飞加速度的关键激励参数. 通过数值求解Navier-Stokes方程,精确获取了航空发动机端面密封的开启力和流体膜刚度等参数. 基于此,创新性地应用Volterra级数理论,计算了激励引起的流体膜频域响应,并系统分析了激振力、转速和压力对泄漏率的影响. 研究发现,主轴转速在1 500~3 000 r/min时,动、静环会发生接触碰撞,且随转速增加,产生接触碰撞的干扰激励频率范围变窄;在恒定激振力和激振频率下,流体膜厚度和泄漏率随转速和压力提高而增大,理论计算结果与试验数据趋势一致. 本研究中深化了对航空发动机端面密封在突变工况下稳定性机制的理解,为相关领域提供了理论基础.

     

    Abstract: During the takeoff phase, aero-engines and their hydrodynamic seals are subjected to intense acceleration, leading to sudden changes in operating conditions that can easily cause seal instability, thereby limiting the application of large-scale engines. Investigating the impact of acceleration variations on seal stability is crucial for reducing leakage and mitigating rubbing of sealing rings. In this paper, a dynamic model was established to relate takeoff acceleration excitation to film thickness response and system leakage rate, effectively extracting key excitation parameters of take off acceleration. By numerically solving the Navier-Stokes equations, crucial parameters of the aero-engine end face seal were accurately obtained, including opening force, and fluid film stiffness, and so on. Based on this, the Volterra series theory was innovatively applied to calculate the frequency domain response of the fluid film induced by excitation, and the effects of excitation force, rotational speed, and pressure on leakage rate were systematically analyzed. The study revealed that when the main axis rotated at speeds between 1500~3000 r/min, rubbing occurred between the rotating and stationary rings, and as the rotational speed increased, the excitation frequency band for contact gradually narrowed. Under constant excitation frequency and force, the thickness of the fluid film and leakage rate increased with the rise in rotational speed and pressure. The theoretical calculation results were consistent with experimental data. This research deepened the understanding of the stability mechanism of aero-engine end face seals under sudden operating conditions and provided a theoretical foundation for related fields.

     

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