ISSN   1004-0595

CN  62-1224/O4

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聚脲型离子液体水基润滑添加剂的制备及摩擦学性能研究

Preparation and Tribological Performances of Polyurea-Type Ionic Liquid Water-Based Lubrication Additives

  • 摘要: 相较于油基润滑剂,水基润滑体系具有良好的冷却性和阻燃性,在许多领域有着巨大的应用潜力. 然而,极性的水分子通常会削弱水基润滑添加剂与界面的相互作用进而影响界面吸附层的构建,最终导致水基润滑剂的极压承载能力较弱. 本研究中制备了1种聚脲型的离子液体水基润滑添加剂,利用脲基间的强氢键作用使聚合物在界面形成了更加牢固的吸附层. 通过多种表征手段(变温红外、二维红外光谱、X射线光电子能谱和耗散石英晶体微天平)证实了该聚脲型离子液体中大量氢键的存在以及摩擦化学反应膜的存在. 并通过比较小分子离子液体以及不同刚性的聚脲单元对水基润滑剂摩擦学性能的影响,证明了聚脲型离子液体中的多重非共价键相互作用(氢键作用、静电相互作用和疏水作用)的协同效应,可大幅提升水基润滑体系的减摩抗磨性能和极压承载能力. 最终获得的聚脲离子液体在添加剂质量分数为2%时,水润滑体系的摩擦系数低至0.12,极压承载可达1 000 N,同时对金属的腐蚀显著降低.

     

    Abstract: Compared with oil-based lubricants, water-based lubricant systems possess excellent cooling and flame-retardant properties, offering great application potential in many fields. However, the highly polar water molecules usually weaken the interactions between water-based lubricant additives and interfaces, thereby hindering the formation of the interfacial adsorption layer and ultimately resulting in poor extreme pressure load-carrying capacity of water-based lubricants. In this study, a polyurea-type ionic liquid was prepared as a water-based lubricant additive. The hydrogen bonding interactions between urea groups enabled the polymer to form a more stable adsorption layer at the interface. The existence of a large number of hydrogen bonds and tribo-chemical films in the polyurea-type ionic liquid was confirmed by multiple characterization technologies (temperature-dependent FTIR, two-dimensional IR, XPS and QCM-D). By comparing the effects of small molecule ionic liquids and polyurea units with different rigidity on the tribological performances of water-based lubricants, it was proved that the synergistic effect of multiple non-covalent interactions (hydrogen bonding, electrostatic interactions and hydrophobic effects) in polyurea ionic liquids could significantly improve the anti-friction, anti-wear performance, and extreme pressure load-carrying capacity of the water-based lubrication system. The final polyurea-based ionic liquid achieved a friction coefficient as low as 0.12 and an extreme pressure capacity up to 1 000 N at polyurea ionic liquids mass fraction of 2%, while the corrosion to metals was significantly reduced.

     

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