ISSN   1004-0595

CN  62-1224/O4

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新型硫代磷酸酯类多功能添加剂在复合锂基润滑脂中的性能研究

Performance of Novel Thio-Phosphate-Based Versatile Additives in Lithium Complex Grease

  • 摘要: 本文中合成了2种不同链长的新型硫代磷酸酯类多功能添加剂DDMA和CDMA,并将其作为复合锂基润滑脂添加剂,考察了其对润滑脂理化性能、抗氧化能力和摩擦学特性的影响规律. 试验表明:2种添加剂可以改善润滑脂的理化性能,尤其是压力分油性能,从11.9%降低至10.0%,2种添加剂也能够显著提高润滑脂的起始氧化温度,有效延长在200 ℃下的氧化诱导期. 摩擦学性能研究结果表明2种添加剂在润滑脂中都具有非常好的承载能力,并且浓度越高效果越好. 在各种载荷条件下均能展现出卓越的减摩抗磨能力,并且通过对比发现长链添加剂CDMA具有更优的承载能力和减摩抗磨性能(588 N下的摩擦系数和磨斑直径分别为0.05和0.39). 通过SEM、EDS、XPS以及拉曼光谱对钢球磨斑进行分析,发现在摩擦的作用下,添加剂分子与摩擦副之间发生了摩擦化学反应,生成含有FeS2、Fe2O3、Fe2(SO4)3、有机磷酸盐和芳香族化合物的边界润滑膜,降低了金属之间的直接接触,从而表现出优异的摩擦学性能.

     

    Abstract: In this paper, two kinds of versatile additives were synthesized, namely DDMA and CDMA, with different chain lengths, and applied them to lithium complex grease. The physicochemical properties, antioxidant properties and tribological properties of the lithium complex grease were systematically studied. The dropping point, cone penetration and oil separation under pressure of the grease with different concentrations of DDMA and CDMA were investigated according to the standard test methods; the antioxidant capacity of DDMA and CDMA in the lithium complex grease was tested by differential scanning calorimetry; the reducing friction, anti-wear and extreme pressure performance of DDMA and CDMA on the lithium complex grease under different concentrations and loads were investigated by a microcomputer-controlled four-ball long wear test machine and a four-ball friction test machine. The test results showed that the influence of DDMA and CDMA additives on the dropping point of the grease was not significant, and they exhibited comparable performance with the base grease; the cone penetration gradually decreased with the increase of concentration, and the grease became harder, which might be due to the additive molecules had undergone chemical reactions with the fiber structure in the base grease, enhancing the network structure of the base grease and improving its shear resistance; the control oil capacity of the grease was improved with the increase of DDMA and CDMA concentration, which might be because the base oil was trapped in the network structure and could not be released, losing its fluidity. DDMA and CDMA could increase and prolong the initial oxidation temperature and oxidation induction time of the base grease at 200 ℃. DDMA and CDMA could significantly improve the reducing friction and anti-wear performance of the base grease, enabling the base grease to stably maintain a low friction coefficient (0.05) and wear scar diameter (0.39); under different loads (588 N), CDMA had better low friction (0.06) and anti-wear (0.41) performance than DDMA and the base grease, which could significantly improve the high friction situation of the base grease under high loads, indicating that CDMA had good lubrication effect in a wide load range. CDMA and DDMA could effectively increase the PB (1 569 N) and PD (1 961 N) values of the base grease, and they showed comparable performance between DDMA and CDMA. At a mass fraction of 1%, CDMA had better load-bearing capacity compared to DDMA and the base grease. The worn surface morphology of the steel ball after lubrication was analyzed by scanning electron microscope (SEM), X-ray energy spectrometer (EDS) and non-contact three-dimensional profilometer (3D), and the chemical composition of the worn surface was analyzed by X-ray photoelectron spectrometer (XPS). The characterization results indicated that the addition of DDMA and CDMA could effectively reduce and minimize the furrows of the base grease on the worn surface, making the wear scar of the base grease smaller and rounder; three-dimensional analysis revealed that DDMA and CDMA made the surface of the base grease smooth and flat. The lubrication mechanism showed that the carboxyl groups in DDMA and CDMA molecules adsorbed on the friction pair surface. Under the action of friction heat, the additive molecules undergone tribo-chemical reactions with the iron surface and generated protective film containing FeS2, Fe2O3, Fe2(SO4)3, organic phosphate and aromatic compounds. This protective film prevented direct contact between metals, thereby achieving the effect of friction reducing and anti-wear.

     

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