ISSN   1004-0595

CN  62-1224/O4

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气氛和表面粗糙度对铝硼硅玻璃高温润滑性能的影响和机理研究

Effects of Atmosphere and Surface Roughness on High-Temperature Lubricating Behavior of Aluminoborosilicate Glass and Mechanistic Insights

  • 摘要: 在热成形加工过程中,润滑对于降低成形力、提高坯件表面质量和材料利用率具有重要作用. TZM合金(钛锆钼合金)因其优异的高温力学性能等被尝试作为模具材料用于真空等温锻过程,但目前针对其润滑材料的研究依然是空白. 特别是与大气环境相比,真空(非氧化环境)和表面粗糙度等对玻璃润滑材料高温润滑性能的影响依然是空白,这在一定程度影响了真空等温锻的效率和坯件质量. 基于此,本工作设计制备了1种能够在950 ℃为其提供有效润滑的新型铝硼硅玻璃润滑材料. 通过不同气氛(大气或氮气)、销的表面粗糙度和干摩擦的对比研究,探索了玻璃和TZM合金的高温相互作用和润滑剂的润滑机理. 结果表明:玻璃在氮气环境、销更光滑的试验条件下具有更加优异的润滑性能(950 ℃,摩擦系数为0.066). 这主要是由于氧气环境下,基体氧化生成的MoO3会侵蚀玻璃,诱导钼酸盐的形成,从而导致玻璃润滑层失效. 而氮气环境下使用粗糙度更高的销会导致润滑膜失去抗氧化功能并导致摩擦层Na缺失,从而使残留的玻璃层难剪切(摩擦系数为0.31). 本工作将为TZM合金作为热作模具真空等温锻过程的润滑材料的设计提供指导.

     

    Abstract: Lubrication is crucial in hot forming processing to reduce forming force, improving workpiece surface quality and boost material utilization. TZM alloy (Titanium-Zirconium-Molybdenum alloy), with excellent high-temperature mechanical properties, has been explored as a mold material for vacuum isothermal forging. However, research on its lubricating materials is still lacking. Especially compared with the atmospheric environment, the effects of vacuum (non-oxidizing environment) and surface roughness on the high-temperature lubricating properties of glass lubricants remain unknown, which has limited the efficiency and workpiece quality of vacuum isothermal forging. To address this, this work designed and prepared a novel glass lubricant capable of providing effective lubrication at 950 ℃. By investigating the high-temperature interactions between glass and TZM alloy under different atmospheres (air or nitrogen), surface roughness conditions of the pin and dry friction, the lubrication mechanism of the glass lubricant was explored. Results showed that the glass lubricant exhibited superior lubricating performance in a nitrogen atmosphere with a smoother pin (friction coefficient=0.066 at 950 ℃). This was mainly because, in oxygen-containing environments, MoO3 formed from matrix oxidation could attack the glass, inducing the formation of molybdates and causing the glass lubricant layer to fail. In contrast, in a nitrogen atmosphere, using a rougher pin leaded to the loss of antioxidant function in the lubricant film and sodium deficiency in the friction layer, making the residual glass layer difficult to shear (friction coefficient=0.31). This work offered guidance for using TZM alloy as a mold material in the vacuum isothermal forging process and the design of lubricants for hot metal forming processes.

     

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