ISSN   1004-0595

CN  62-1224/O4

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端面动密封用O型圈润滑与密封性能研究

Lubrication and Sealing Performance of O-Ring for End Face Dynamic Seal

  • 摘要: 为准确分析调距桨的桨毂组件中端面动密封所用O型圈的密封性能,基于Greenwood-Williamson理论和弹流润滑理论,建立了考虑偏心作用的端面动密封用O型密封圈界面力学模型. 模型中,在柱坐标系下推导了计入径向/周向速度分量的稳态Reynolds方程,并使用有限差分法对模型进行求解,同时,结合粗糙接触理论,采用基于压力解耦的迭代反解算法更新油膜厚度,研究了O型圈偏心量、压缩率和密封压力对接触区油液压力、膜厚、速度和泄漏量的影响. 数值结果表明:增加偏心量会使密封区周向膜厚和压力产生波动,沿圆周方向发生油液泄漏-回油行为,严重降低密封可靠性;增加压缩率有利于提升密封性能,但会显著提升静态接触压力和粗糙接触压力,对结构强度提出更高的要求;O型圈的自密封属性使得适当增加密封压力会增加其静态接触压力和粗糙接触压力,并使密封界面向外偏移,减少发生偏心时向外油液泄漏量,但密封压力过大也会直接引发密封失效问题.

     

    Abstract: O-ring is one of the most widely used standard seals, whose sealing characteristics are of interest to many researchers. In the past years, the theory of elasto-hydrodynamic lubrication was applied to performances analysis of a sealing system. However, most of the associated studies have been conducted on the O-ring in reciprocating system, or end face seal system without O-ring. There is a lack of researches on the end face dynamic sealing system with O-ring for pitch control propellers. The present study provided a method to analyze the lubrication and sealing performances of O-ring in end face dynamic sealing system considering the effect of eccentricity. The sealing system was simplified into four parts, including O-ring, sealing groove, sealing cover and drive shaft. The tangential and normal velocities of the dynamic seal interface between O-ring and sealing cover were analyzed. The static pressure was obtained using the finite element method, and the pressure of rough contact was solved through Greenwood-Williamson model. In doing so, a steady-state two-dimensional Reynolds equation in the cylindrical coordinate system considering tangential and normal velocities was derived based on the Navier-Stokes equation, the continuity equation and the oil film velocity boundary conditions, and the Jakobsson-Floberg-Olsson (JFO) cavitation condition was considered. Using the sealed oil pressure as the inlet oil pressure, the finite difference method was used to solve the Reynolds equation. In contrast to the traditional scheme of using semi-infinite bodies to simulate elastic deformation in one-dimensional model, the oil film thickness was updated by solving the Greenwood-Williamson model in reverse. In order to verify the model, the fluid pressure and rough pressure obtained by the program in this paper were compared with the corresponding results in the literature. After obtaining the film thickness and pressure, the structural leakage was calculated. The numerical results showed that the eccentricity between sealing cover and O-ring caused fluctuations in the oil film thickness and pressure in the sealing area along the circumferential direction, and the fluctuation becomes obvious with the eccentricity increase. The change in contact speed would cause the sealing area to experience the process of ‘forward leakage and oil return’ when the contact point rotated from a position closer to the rotational center to a position away from the rotational center. Increasing the compression rate of O-ring was conducive to improve the sealing performance, but it significantly increased the rough contact pressure and leaded to a nonlinear increase in friction torque, meaning a decrease in tribological properties of O-ring. The self-sealing property of O-ring allowed it to increase the sealing pressure appropriately, which increased the static contact pressure and rough contact pressure, and caused the sealing interface shift to move outward, reducing the amount of outward oil leakage when the eccentricity occurred. However, the sealing pressure exceeded a certain value, which would directly lead to seal failure of O-ring.

     

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