ISSN   1004-0595

CN  62-1224/O4

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TiC增强过共晶AlSiCuMg基复合材料的制备及其摩擦学性能研究

Preparation and Tribological Properties of TiC Reinforced Hypereutectic AlSiCuMg Matrix Composites

  • 摘要: 采用粉末冶金法制备了不同TiC含量的Al-25Si-4Cu-Mg基复合材料,使用XRD、SEM和XPS等手段研究了TiC对其相组成、显微组织、力学性能和摩擦学性能的影响. 结果表明:添加TiC后抑制了Al2Cu相的形成,复合材料主要由Al相、Si相和TiC相组成;高质量分数的TiC导致合金基体中Si相尺寸明显增大;含30% TiC及以上复合材料的抗压强度和硬度可达Al-25Si-4Cu-Mg合金的2倍以上;添加TiC不仅有效促进机械混合层的形成和稳定,而且也阻止变形层的形成,其中含20% TiC的Al-25Si-4Cu-Mg基复合材料的磨损率仅为Al-25Si-4Cu-Mg合金的25%,表现出最优的摩擦学性能;Al-25Si-4Cu-Mg合金的磨损机理主要为严重的疲劳磨损,而复合材料的磨损机理主要为磨粒磨损和疲劳磨损.

     

    Abstract: Al-25Si-4Cu-Mg matrix composites with different TiC contents were prepared using the powder metallurgy method. The effects of TiC on the phase composition, microstructure, mechanical properties, and tribological properties were investigated by XRD, SEM, and XPS. The results showed that the addition of TiC particles inhibited the formation of Al2Cu phase, and the composites were mainly composed of Al phase, Si phase, and TiC phase. The size of Si phase increased obviously in matrix alloy due to the high content of TiC. The compressive strength and hardness of the composites containing 30% TiC and above were more than 2 times those of Al-25Si-4Cu-Mg alloy. The addition of TiC not only effectively promoted the formation and stability of the mechanical mixed layer, but also prevented the formation of the deformation layer. The wear rate of Al-25Si-4Cu-Mg matrix composite containing 20% TiC was only 25% of that of Al-25Si-4Cu-Mg alloy, showed the best tribological properties. The wear mechanism of Al-25Si-4Cu-Mg alloy was mainly serious fatigue wear, while the wear mechanisms of the composites were mainly abrasive wear and fatigue wear.

     

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