ISSN   1004-0595

CN  62-1224/O4

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内外转子刷丝安装方式对旋转刷式密封力学特性影响研究

Influence of the Installation Method of Inner and Outer Rotor Bristles on the Mechanical Characteristics of Rotating Brush Seal

  • 摘要: 刷丝离心效应力学特性对开展旋转刷式密封结构设计和密封性能分析尤为重要. 设计刷丝分别安装于内、外转子的2种对转轴间旋转刷式密封结构,推导对转轴间旋转刷式密封刷丝离心变形理论公式,建立对转轴间旋转刷式密封刷丝力学特性数值模型,在验证数值模型准确性基础上,研究刷丝安装角、刷丝直径、刷丝长度对2种安装方式的旋转刷式密封刷丝力学变形特性和应力分布特性的影响,对比分析2种安装方式旋转刷式密封的适用特点. 研究结果表明:刷丝安装于内转子时,密封间隙随内转子转速增加而减小,有利于提升密封性能. 刷丝安装于外转子时,密封间隙随外转子转速增加而增大,不利于密封性能. 减小刷丝安装角、增大刷丝直径、减小刷丝长度,刷丝变形量和刷丝根部应力均减小. 转子转速7 700 r/min时,内转子刷丝安装角从30°增加至40°,转子径向刷丝的变形量增大67.1%. 外转子刷丝直径从0.07 mm增至0.10 mm,转子径向刷丝的变形量减少57.4%,刷丝长度从11.9 mm减小至11.5 mm,刷丝根部应力减小9.1%. 安装角和直径是影响刷丝离心变形和应力分布的主要因素. 相同转速下,安装于外转子的刷丝变形量和根部应力大于安装内转子的刷丝,综合考虑密封性能和使用寿命,刷丝安装于内转子为优选结构.

     

    Abstract: The mechanical characteristics of the centrifugal effect of bristle are crucial for the design of rotating brush seal structures and the analysis of sealing performance. The bristles are installed in the inner and outer rotors of the two kinds of rotating brush seal structures between counter-rotating shafts was designed, and the theoretical formula of centrifugal deformation of bristle for rotating brush seal between counter-rotating shafts was derived. The numerical model of mechanical Characteristics of bristle was established. After verifying the accuracy of the numerical model, the effects of bristle installation angle, bristle diameter, and bristle length on the mechanical deformation characteristics and stress distribution characteristics of the rotating brush seal of the two installation methods were studied. Finally, the applicable characteristics of the two installation methods of rotating brush seal were compared and analyzed. The results show that when the bristles were installed in the inner rotor, the sealing clearance decreased as the inner rotor speed increased, which improves sealing performance. When the bristles were installed in the outer rotor, the sealing clearance increased with the increase of the outer rotor speed, which is not conducive to the sealing performance. The bristle deformation and root stress were reduced by reducing the bristle installation angle, increasing the bristle diameter, and reducing the bristle length. When the rotor speed is 7700 r/min, the deformation of the bristle in the radial direction of the rotor was increased by 67.1% after the bristle installation angle of the bristle was installed on the inner rotor was increased from 30° to 40°. When the bristle diameter of the bristle was installed on the outer rotor increased from 0.07 mm to 0.10 mm, the deformation of the bristle in the radial direction of the rotor was reduced by 57.4%, the bristle length decreased from 11.9 mm to 11.5 mm, and the stress at the root of the bristle decreases by 9.1%. When the bristle was installed in the inner rotor, the sealing clearance between the bristle-free end and the outer rotor decreased as the inner rotor speed increased. However, when the bristle was installed on the outer rotor, the sealing clearance increased with the increase of the outer rotor speed. The bristle installation angle and bristle diameter are the main factors affecting the centrifugal deformation and stress distribution of the bristle. At identical rotational speeds, the deformation and root stress of bristles installed in the outer rotor exceeds those of bristles installed in the inner rotor. Considering both sealing performance and service life, it is recommended to install the bristles in the inner rotor.

     

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