ISSN   1004-0595

CN  62-1224/O4

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飞秒激光制备特斯拉阀微织构对YG8N表面摩擦学性能的影响

Effects of Femtosecond Laser-Generated Tesla Valve Micro-textures on the Tribological Performance of YG8N Surfaces

  • 摘要: 为了降低YG8N硬质合金刀具切削过程中产生的摩擦阻力,减少刀具磨损,探究YG8N表面微织构的摩擦性能. 通过飞秒激光在YG8N表面加工特斯拉阀微织构,确定最佳加工功率. 对原始表面和激光加工表面进行硬度测试,并在油润滑条件下进行不同载荷的球-盘摩擦试验,对比分析了不同摩擦方向的摩擦磨损形貌以及摩擦系数,研究了特斯拉阀微织构不同摩擦方向上的各向异性. 发现在润滑油为1 m/s和10 N的低速低压下,摩擦效果显示织构试样反向摩擦>正向摩擦>无织构试样,反向平均摩擦系数最低为0.102;在6 m/s和20 N的高速高压下,摩擦效果显示织构试样正向摩擦>反向摩擦,正向摩擦展示出最低的平均摩擦系数为0.110. 结果表明:在润滑油较低的流速情况下,反向的油膜承载力要大于正向,随着润滑油流速的增加,正向的油膜承载力要大于反向油膜承载力,表现出更好的润滑摩擦性能. 在摩擦过程中发生的机械混合可以在一定程度上提高摩擦面的润滑性,形成较为稳定的保护层,提高减摩性. 在试验中发现无论特斯拉阀微织构正向还是反向的摩擦性能均要优于无织构表面,对改善材料摩擦学性能具有重要作用.

     

    Abstract:
    Due to its exceptional high-temperature resistance, wear resistance, and hardness, YG8N cemented carbide tools are widely used in various machining applications. During cutting processes, significant friction between the tool and workpiece can lead to tool wear and compromise machining quality. To reduce frictional resistance during cutting, minimize tool wear, and enhance component machining quality, this study investigated the frictional performance of micro-textures on YG8N tool surfaces. Continuous Tesla valve micro-textures were fabricated on the YG8N surface using femtosecond laser technology, with optimal laser parameters identified to achieve the best surface morphology. Hardness tests were conducted on both the original surface and the laser-processed surface. Under oil-lubricated conditions, ball-on-disk friction tests were conducted at 10, 20 and 30 N loads in different directions. A comparative analysis of wear morphology and friction coefficients under different loads and friction directions was conducted, revealing differences in the anisotropic friction performance of the Tesla valve micro-textures.
    To reduce the frictional resistance generated during the cutting process of YG8N hard carbide tools and minimize tool wear, the frictional properties of YG8N surfaces with micro-texturing were investigated. Tesla valve micro-textures were fabricated on the YG8N surface using femtosecond laser processing, and ball-on-disk friction tests were conducted under different loads in oil-lubricated conditions. The textured surface achieved the best morphology when processed with a laser power of 40 W and a scanning speed of 100 mm/s. A comparative analysis of the frictional wear morphology and friction coefficients in different sliding directions was performed to study the anisotropic friction behavior of the Tesla valve micro-texture. The experiments showed that at a low lubricant flow speed of 1 m/s, Tesla valve microtextured samples exhibited higher maximum flow speed in the reverse direction than in the forward direction. Under a 10 N load, the reverse direction had the lowest average friction coefficient at 0.102, with a wear rate of 15.5×10−2 μm2/N, a 62.5% reduction compared to non-textured surfaces. At a higher flow speed of 6 m/s, the forward direction showed higher maximum flow speed than the reverse, with the lowest average friction coefficient of 0.110 at a 20 N load and a wear rate of 9.8×10−2 μm2/N, a 64.1% reduction relative to non-textured surfaces. These results indicated that at lower lubricant flow speeds, the reverse oil film exhibited greater load-bearing capacity and better hydrodynamic lubrication. As the lubricant flow speed increased, the forward oil film surpassed the reverse in load-bearing capacity, showing improved lubrication and wear-reducing performance. Mechanical mixing occurring during the friction process could enhance the lubrication of the friction surface to some extent, forming a more stable protective layer and improving anti-friction performance. Ultimately, experiments consistently showed that both forward and reverse Tesla valve micro-textures produced lower friction and wear than the non-textured surface, suggesting that the application of such textures could significantly extend tool life, improve machining quality.

     

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