ISSN   1004-0595

CN  62-1224/O4

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液体火箭涡轮泵三垫流体箔片轴承转子系统非线性动力学特性研究

Nonlinear Dynamic Characteristics of Three-Pad Fluid Foil Bearing-Rotor System for Liquid Rocket Turbopumps

  • 摘要: 随着可重复使用液体火箭涡轮泵的持续发展,传统滚动轴承支撑方案在高转速工况与长寿命需求间的矛盾日益显著,液膜轴承替代方案已成为重要的技术改进途径之一. 鉴于多垫箔片轴承的稳定性优势,本文中从理论上评估了三垫箔片轴承在火箭涡轮泵低温低黏流体工况中的应用可行性. 采用液氮模拟涡轮泵液体工作介质,通过耦合四自由度转子运动方程、雷诺润滑方程及箔片变形方程建立了时域动力学模型,综合运用转子轴心轨迹、快速傅里叶FFT、庞加莱映射和分岔图分析了三垫流体箔片轴承转子系统的非线性响应特性. 研究表明:次同步振动与三垫流体箔片轴承的结构参数密切相关,通过调整不平衡量和预紧半径等参数,可确保轴承转子系统可在各种运行条件下的稳定运行. 相关理论探索对发展可重复使用火箭涡轮泵新型液膜轴承方案有参考价值.

     

    Abstract: With the continuous development of reusable liquid rocket turbopumps, the conflict between high rotational speed operation and long service life requirements in traditional rolling bearing support schemes has became increasingly prominent. Fluid film bearing alternatives have emerged as one of the key technical upgrade approaches. Given the stability advantages of multi-pad foil bearings, the application feasibility of three-pad foil bearings under the low-temperature low-viscosity fluid environment of rocket turbopumps was theoretically evaluated in this study. Liquid nitrogen was used to simulate the rocket’s liquid working medium, and a time-domain dynamic model was established by coupling the four-degree-of-freedom rotor motion equations, the Reynolds lubrication equation, and the foil deformation equation. The nonlinear response characteristics of the three-pad fluid foil bearing rotor system were analyzed using rotor orbit diagrams, FFT plots, Poincaré maps, and bifurcation diagrams. The results indicated that subsynchronous vibrations were closely related to the structural parameters of the three-pad fluid foil bearing. By adjusting parameters such as unbalance and preload radius, stable operation of bearing-rotor system under various condition could be ensured. The relevant theoretical explorations could provide a valuable reference for developing novel fluid film bearing solutions for reusable rocket turbopumps.

     

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