ISSN   1004-0595

CN  62-1224/O4

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分子动力学研究纹理刀具切削过程中的粘刀现象和摩擦行为

Molecular Dynamics Simulation Study of Sticking tool and Friction Behavior in the Cutting Process with Textured Tools

  • 摘要: 刀具表面纹理能够改变切削摩擦行为,结合切削液可以进一步提升润滑性能,从而缓解切削过程的粘刀现象. 本研究中构建了3种不同尺寸锯齿状纹理的刀具模型,采用分子动力学模拟了在真空和水环境中碳化硅刀具与镍和铜金属工件的纳米切削过程,探究刀具表面纹理对切削摩擦行为和粘刀现象的影响. 计算了刀-屑界面的应力分布与粘刀力,相比于平滑刀具,干切削时纹理刀具导致法向应力波动出现了波峰凹陷点,摩擦应力分布出现了以纹理宽度为周期的波动性,且波动度远高于平滑刀具,并随着纹理尺寸的增加而增加;水环境中,纹理刀具能更好地容纳液体,减少刀-屑的直接接触,显著减小应力波动度和金属粘刀力,同时该体系下两者存在显著正相关性. 切削摩擦方面,纹理刀具提高了刀-屑界面的摩擦系数,但水环境中,纹理刀具延长了流体动力润滑阶段,且随着纹理尺寸的增加,该效应逐渐增强. 本研究中将“应力波动-粘刀”理论拓展至切削液结合纹理刀具新领域,为通过纹理刀具改善切削粘刀现象提供了理论依据.

     

    Abstract: The tool surface texture was a feasible method for modifying cutting friction behavior, and when combined with cutting fluids, it could further enhance lubrication performance and reduce material adhesion. By constructing models of serrated textured tools of three different sizes, the cutting processes of SiC textured tools with Ni and Cu metallic workpieces in vacuum and water environments were simulated. The results showed that during dry cutting, the textured tool caused the normal stress fluctuation to exhibit peak and depression points at the bottom of the texture, whereas friction stress distributions exhibit periodic fluctuations with a period corresponding to the texture width. These fluctuations were significantly greater than those observed with conventional tools and increased with texture width. In a water environment, textured tools effectively fill with liquid, reducing direct contact between the tool and the chip, significantly decreasing stress fluctuations, and showing a significant positive correlation between normal and friction stress fluctuations and metal sticking tool tendencies. With respect to cutting friction, textured tools increase the friction coefficient in dry cutting, whereas in water environments, they extend the HL stage but slightly increased friction during this phase, with both effects intensifying as the texture width increased. This study extended the “stress fluctuation-sticking tool” theory to the field of textured tools, providing a theoretical basis for improving sticking tool phenomena through textured tools.

     

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