ISSN   1004-0595

CN  62-1224/O4

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靳娟, 纪秀林, 段峻, 刘增辉, 王辉, 张映桃. 冷热循环处理对Fe基块体非晶合金摩擦磨损性能的影响[J]. 摩擦学学报, 2022, 42(4): 690-699. DOI: 10.16078/j.tribology.2021082
引用本文: 靳娟, 纪秀林, 段峻, 刘增辉, 王辉, 张映桃. 冷热循环处理对Fe基块体非晶合金摩擦磨损性能的影响[J]. 摩擦学学报, 2022, 42(4): 690-699. DOI: 10.16078/j.tribology.2021082
JIN Juan, JI Xiulin, DUAN Jun, LIU Zenghui, WANG Hui, ZHANG Yingtao. Effect of Cryogenic-Thermal Cycling Treatment on the Tribological Properties of Fe-Based Bulk Amorphous Alloy[J]. TRIBOLOGY, 2022, 42(4): 690-699. DOI: 10.16078/j.tribology.2021082
Citation: JIN Juan, JI Xiulin, DUAN Jun, LIU Zenghui, WANG Hui, ZHANG Yingtao. Effect of Cryogenic-Thermal Cycling Treatment on the Tribological Properties of Fe-Based Bulk Amorphous Alloy[J]. TRIBOLOGY, 2022, 42(4): 690-699. DOI: 10.16078/j.tribology.2021082

冷热循环处理对Fe基块体非晶合金摩擦磨损性能的影响

Effect of Cryogenic-Thermal Cycling Treatment on the Tribological Properties of Fe-Based Bulk Amorphous Alloy

  • 摘要: 本文中采用电弧熔炼和感应熔炼后喷铸的方法制备了厚度为4 mm的Fe基块体非晶合金. 通过对Fe41Co7Cr15Mo14C15B6Y2块体非晶合金进行30次和60次冷热循环处理,并在往复式摩擦磨损条件下,研究冷热循环工艺对其摩擦磨损性能的影响. 结果表明:冷热循环处理没有显著改变铁基非晶合金的非晶态结构. 30次冷热循环处理后,Fe基块体非晶合金发生了明显的软化,平均硬度由铸态的16.06 GPa降为14.06 GPa,平均弹性模量由241 GPa降为216 GPa. 随着冷热循环次数和载荷的增加,非晶合金的平均摩擦系数和磨损率先减小后增大. 冷热循环处理有利于降低非晶合金的平均摩擦系数和磨损量. 当冷热循环次数为30次、载荷为30 N时,铁基非晶的摩擦系数由0.77降至0.72,表现出最小的摩擦系数,同时磨损率降低13.3%,表现出最小的磨损率1.04×10−6 mm3/(m·N). 铸态Fe基块体非晶合金的磨损机理以疲劳断裂为主,伴随着轻微的磨粒磨损. 随着冷热循环次数的增加,疲劳导致的脆性断裂程度降低,磨损机制向磨粒磨损和疲劳断裂的共同作用转变. 所以,冷热循环处理有望成为调控非晶态金属材料摩擦学性能的有效手段. 进一步深化对冷热循环处理的理解,必将有利于推动非晶态材料在摩擦学领域的应用.

     

    Abstract: In many amorphous alloy systems, Fe-based amorphous alloy has been considered as a wear-resistant material due to its relatively low raw material cost, outstanding high hardness, and unique wear resistance and anti-corrosion, showing broad development prospects. However, intrinsic brittleness restricts its potential structural engineering application. Recently, a new process called deep cryogenic cycling treatment (DCT) has been applied as a simple method to improve the plasticity and toughness of bulk amorphous alloys. But there are few reports about the DCT of Fe-based bulk amorphous alloys. Moreover, the effect of the thermal cycling treatment on the tribological properties of amorphous alloys is not clear. Therefore, in this study, Fe-based bulk amorphous alloy Fe41Co7Cr15Mo14C15B6Y2 was prepared using arc melting and copper mold injecting-casting to fabricate amorphous rods. Then the as-cast FeCoCrMoCBY amorphous alloy rod was prepared for processing by the cryogenic-thermal cycling treatment. FeCoCrMoCBY bulk amorphous alloy was cryogenic-thermal treated by 30 and 60 cycles, respectively. After comparing with the as-cast FeCoCrMoCBY amorphous alloy, the effects of cryogenic-thermal cycling treatment on the microstructure, wear resistance and wear mechanism of Fe-based bulk amorphous alloys were studied in order to further promote the tribological performance of amorphous materials and coatings. The effect of cryogenic-thermal cycling process on the friction and wear performance was investigated through the reciprocating friction and wear experiment on CFT-I seawater environment friction and wear test system. The XRD patterns showed that there was no detectable structure evolution of the Fe-based amorphous alloy after the cryogenic-thermal cycling treatment. And the cryogenic-thermal cycling treatment had little influence on the thermal stability of FeCoCrMoCBY amorphous alloy on account of nearly the same glass transition temperature (Tg) and crystallization temperature (Tx). By the nanoindentation tests, the amorphous alloy was softened obviously after cryogenic-thermal treatment with 30 cycles. The average hardness of the amorphous alloy decreased from 16.06 GPa (as-cast) to 14.06 GPa, and the elastic modulus decreased from 241 GPa (as-cast) to 216 GPa. The average friction coefficient and wear rate of the Fe-based bulk amorphous alloy decreased first and then increased with the increase of cryogenic-thermal cycles and applied load. When 30 cycles and 30 N load were applied, the average friction coefficient was reduced from 0.77 to 0.72, which was the minimum friction coefficient in all samples. And the wear rate decreased 13.3% than that of as-cast sample, which was the minimum wear rate 1.04×10−6 mm3/(m·N) in all samples. So, the cryogenic-thermal cycling treatment was beneficial to reduce friction coefficient and wear rate of amorphous alloys. The worn track observation showed that the dominant wear mechanism of the as-cast Fe-based bulk amorphous alloy was fatigue fracture together with mild abrasive wear. With the increase of cryogenic-thermal cycles, fatigue caused brittle fracture was alleviated and the wear mechanism changed to a combination of abrasive wear and fatigue fracture. Therefore, cryogenic-thermal cycling treatment was an effective method to regulate and control the tribological properties of amorphous metallic materials. Further understanding of cryogenic-thermal cycling treatment will promote the application of amorphous materials in tribology.

     

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