ISSN   1004-0595

CN  62-1224/O4

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张欣博, 苏峰华, 孙建芳, 李助军. 二维黑磷/聚四氟乙烯/水性聚氨酯纳米复合涂层的制备及其摩擦学性能研究[J]. 摩擦学学报, 2023, 43(3): 337-346. DOI: 10.16078/j.tribology.2021280
引用本文: 张欣博, 苏峰华, 孙建芳, 李助军. 二维黑磷/聚四氟乙烯/水性聚氨酯纳米复合涂层的制备及其摩擦学性能研究[J]. 摩擦学学报, 2023, 43(3): 337-346. DOI: 10.16078/j.tribology.2021280
ZHANG Xinbo, SU Fenghua, SUN Jianfang, LI Zhujun. Synthesis of 2D Black Phosphorus/Polytetrafluoroethylene/Waterborne Polyurethane Nanocomposite Coatings and Study on Its Tribological Properties[J]. TRIBOLOGY, 2023, 43(3): 337-346. DOI: 10.16078/j.tribology.2021280
Citation: ZHANG Xinbo, SU Fenghua, SUN Jianfang, LI Zhujun. Synthesis of 2D Black Phosphorus/Polytetrafluoroethylene/Waterborne Polyurethane Nanocomposite Coatings and Study on Its Tribological Properties[J]. TRIBOLOGY, 2023, 43(3): 337-346. DOI: 10.16078/j.tribology.2021280

二维黑磷/聚四氟乙烯/水性聚氨酯纳米复合涂层的制备及其摩擦学性能研究

Synthesis of 2D Black Phosphorus/Polytetrafluoroethylene/Waterborne Polyurethane Nanocomposite Coatings and Study on Its Tribological Properties

  • 摘要: 采用喷涂法制备二维黑磷/聚四氟乙烯/水性聚氨酯(BP/PTFE/WPU)纳米复合涂层. 系统研究PTFE和BP填充改性对水性聚氨酯涂层的微观结构、力学性能和摩擦学性能的影响. 结果表明,PTFE的引入一定程度上增强涂层的力学性能和摩擦学性能,填充后涂层表面出现裂纹和孔隙. 而BP的进一步引入能够填充修复涂层表面缺陷,极大地增强涂层的力学性能和摩擦学性能. 特别是,当引入质量分数为1.0%的BP,制备的BP/PTFE/WPU复合涂层具有最高的铅笔硬度等级(2H)和最佳的摩擦学性能,其摩擦系数和磨损率由原来PTFE/WPU涂层的0.143及2.56×10−4 mm3/(N·m)分别降至0.085和5.73×10−5 mm3/(N·m). BP/PTFE/WPU复合涂层具有如此优异的力学性能和摩擦学性能得益于BP改善了涂层的组织结构,提高了涂层表面硬度,且在摩擦过程中,易在摩擦表面形成稳定的转移膜,避免摩擦副的直接接触.

     

    Abstract: Using solid lubricant coating is one of the effective methods to reduce the friction and wear of mechanical system. Waterborne polyurethane (WPU) has excellent mechanical properties, high flexibility and strong adhesion to the substrate. However, with the increasingly stringent requirements, the pure WPU coating system has not been able to provide ideal performance indicators, and it is necessary to introduce micron or nano materials to further improve the mechanical properties and tribological properties of waterborne polyurethane coating. In this study, the introduction of polytetrafluoroethylene (PTFE) microparticles and 2D black phosphorus (BP) nanoparticles modified waterborne polyurethane coating, BP/PTFE/WPU nanocomposite coatings were prepared by a simple spraying method. The morphology and structure of BP were characterized and analyzed by X-ray diffraction analyzer, laser confocal Raman spectrometer and atomic force microscope. The microstructure of the coating was observed by scanning electron microscope, and the elements and components were analyzed by EDS. According to GB/T 6739-2006, the pencil hardness of coating was tested by QHQ-A paint film pencil hardness tester. The adhesion of the coating was tested according to GB/T 9286-1998. The tribological properties of the coating were tested by UMT friction and wear tester. The wear surface was characterized by RTEC 3D profilometer and scanning electron microscope. The results showed that the bearing capacity of pure WPU coating was very poor. When the load exceeded 1 N, the wear life of the coating was less than 10 s, and the wear surface of the coating was seriously damaged, obvious microcracks appeared on the wear surface, and serious fatigue wear occurred on the wear surface. The introduction of PTFE improved the mechanical and tribological properties of the coating to some extent. When the solid content ratio of PTFE/WPU was 1:4, PTFE and WPU in the composite coating were fully combined, and the composite coating had excellent lubrication performance and adhesion performance. Under 8 N load, compared with the pure WPU coating, the wear of the coating surface after friction was improved, the wear width decreased from 693 μm to 497 μm, and the wear depth decreased from 30.6 μm to 10.2 μm. The friction coefficient and wear rate of PTFE/WPU composite coating were as low as 0.143 and 2.56×10−4 mm3/(N·m), respectively. However, cracks and pores appeared on the coating surface after PTFE filled, which resulted in larger fluctuation of the profile curve of wear marks, which greatly affected the tribological properties of the composite coating. The further introduction of BP could fill and repair the surface defects of the coating and greatly enhanced the mechanical properties and tribological properties of the coating. The wear marks of BP/PTFE/WPU composite coating were very regular in 3D morphology. The inside of the wear marks was flat and smooth, and no scratches or groove was observed. The wear width and wear depth were reduced to 472 μm and 6.4 μm, respectively. When the mass fraction of BP was 1%, the BP/PTFE/WPU composite coating had the best tribological properties, and the friction coefficient and wear rate were further reduced to 0.085 and 5.73×10−5 mm3/(N·m) under 8 N load. In addition, BP/PTFE/WPU composite coating improved the hardness of the pencil from 3B to 2H. The excellent mechanical properties and tribological properties of the BP/PTFE/WPU composite coating were attributed to the improvement of the microstructure and surface hardness of the coating by BP. In addition, it was easy to form a stable transfer film on the friction surface to avoid direct contact of the friction pair during the rubbing process of the composite coating.

     

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