ISSN   1004-0595

CN  62-1224/O4

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马震, 雷耀, 樊恒中, 胡天昌, 张建晓, 宋俊杰, 胡丽天. 织构化钛合金表面二硫化钨磷酸盐涂层的制备及其宽温域摩擦学性能[J]. 摩擦学学报, 2023, 43(5): 469-480. DOI: 10.16078/j.tribology.2022023
引用本文: 马震, 雷耀, 樊恒中, 胡天昌, 张建晓, 宋俊杰, 胡丽天. 织构化钛合金表面二硫化钨磷酸盐涂层的制备及其宽温域摩擦学性能[J]. 摩擦学学报, 2023, 43(5): 469-480. DOI: 10.16078/j.tribology.2022023
MA Zhen, LEI Yao, FAN Hengzhong, HU Tianchang, ZHANG Jianxiao, SONG Junjie, HU Litian. Preparation of Tungsten Disulfide Phosphate Coating on Textured Titanium Alloy Surface and Its Tribological Properties at Elevated Temperatures[J]. TRIBOLOGY, 2023, 43(5): 469-480. DOI: 10.16078/j.tribology.2022023
Citation: MA Zhen, LEI Yao, FAN Hengzhong, HU Tianchang, ZHANG Jianxiao, SONG Junjie, HU Litian. Preparation of Tungsten Disulfide Phosphate Coating on Textured Titanium Alloy Surface and Its Tribological Properties at Elevated Temperatures[J]. TRIBOLOGY, 2023, 43(5): 469-480. DOI: 10.16078/j.tribology.2022023

织构化钛合金表面二硫化钨磷酸盐涂层的制备及其宽温域摩擦学性能

Preparation of Tungsten Disulfide Phosphate Coating on Textured Titanium Alloy Surface and Its Tribological Properties at Elevated Temperatures

  • 摘要: 本文中以水为分散介质,二硫化钨为固体润滑剂,二氧化锆为增强相,磷酸二氢铝为黏结剂,采用喷涂工艺在织构化的钛合金表面制备环境友好型的磷酸盐涂层. 考察涂层在室温~400 ℃范围内的摩擦磨损性能,并探究涂层与钛合金表面微织构的协同减摩抗磨机制及其对涂层磨损寿命的影响. 结果表明:钛合金表面的二硫化钨磷酸盐涂层在宽温域条件下展现出良好的减摩抗磨性能. 在400 ℃时,含有涂层的钛合金磨损率可降低至1.3×10−4 mm3/(N·m),比钛合金基底的磨损率降低了45%. 在钛合金表面构筑微织构,可进一步改善涂层的耐磨损性能,延长宽温域条件下的磨损寿命. 在室温~400 ℃温度范围内,钛合金织构化表面涂层与TC4球对摩的摩擦系数均可低至0.30以下,磨损率可低至1.2×10−5 mm3/(N·m)以下. 同时提出了高温条件下涂层的润滑机理,以及表面微织构与固体润滑涂层间的“机械互锁”与“自补偿润滑”的减摩抗磨机制.

     

    Abstract: Titanium alloy has a wide application prospect in many fields due to its excellent comprehensive properties. However, its poor wear resistance greatly limits the application of titanium alloy in the field of tribology. Therefore, it is of great research value to promote the tribological properties of titanium alloy, especially using surface engineering technology to enhance the surface performance of titanium alloy. In this paper, micro-structures were prepared on the surface of titanium alloy by ultraviolet laser micro-machining technology, and then an environmental-friendly phosphate bonding solid lubricant coating was prepared on the surface of textured titanium alloy by spraying process with water as dispersion medium, tungsten disulfide as solid lubricant, zirconium dioxide as reinforcement phase, and aluminum dihydrogen phosphate as binder. A preparation method for a composite lubricating structure was proposed. The friction and wear properties of the coating were investigated at room temperature up to 400 ℃, following by exploring the synergistic friction-reducing and anti-wear mechanism and the influence of surface micro-texture on the wear life of the coating. The results showed that the smooth surface of titanium alloy had a high and fluctuating friction coefficient at different temperatures, showing severe adhesive wear. The tungsten disulfide phosphate bonding solid lubricant coating on the surface of titanium alloy presented superior friction-reducing and wear-resisting performance at elevated temperatures. More importantly, XPS analysis showed that the contents of tungsten trioxide and zirconium dioxide in the coating increased with the increase of temperature, which exhibited a cooperative lubrication effect, and then improved the self-lubrication performance, reduced the wear rate of the coating. At 400 ℃, the wear rate of the coating on titanium alloy surface could be reduced to 1.3×10−4 mm3/(N·m), which was 45% lower than that of titanium alloy substrate. The wear resistance of the coating could be further improved by constructing micro- structures on the surface of titanium alloy, and the wear life was prolonged at elevated temperatures. When paired with TC4 ball, the friction coefficient of 0.30 or less was obtained, and the wear rate of 1.2×10−5 mm3/(N·m) below could be achieved on coated textured titanium alloy surface at room temperature up to 400 ℃. At 400 ℃, the much lower and stable friction coefficient (appropriately 0.07) of the textured surface coating was acquired, and the wear rate decreased to 4.6×10−6 mm3/(N·m). This was mainly ascribed to the reason that the micro-texture existed in the interface between titanium alloy and coating could effectively improve the adhesion of the coating on the titanium alloy surface by adding the contact area and using “mechanical interlocking” effect, which prevented the coating from falling off in the friction process. Meanwhile, surface micro-structures had a reservoir effect, after the surface coating was worn out, the solid lubricant in the micro-texture could play the role of “self-compensating lubrication”, which combined with the surface enhancement effect of high temperature oxidation of titanium alloy. That significantly raised the friction reduction and wear resistance of titanium alloy. It was expected to provide a new approach for the design of highly reliable and long life lubricating coating, and provide theoretical guidance and data support for the further application of titanium alloy in the field of friction.

     

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