ISSN   1004-0595

CN  62-1224/O4

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张亚龙, 吴鲁纪, 何肖飞, 王振, 屈盛官, 秦海迪. 喷丸强化对Cr-Ni-Mo系高强钢的摩擦磨损性能影响[J]. 摩擦学学报, 2023, 43(9): 1072-1082. DOI: 10.16078/j.tribology.2022151
引用本文: 张亚龙, 吴鲁纪, 何肖飞, 王振, 屈盛官, 秦海迪. 喷丸强化对Cr-Ni-Mo系高强钢的摩擦磨损性能影响[J]. 摩擦学学报, 2023, 43(9): 1072-1082. DOI: 10.16078/j.tribology.2022151
ZHANG Yalong, WU Luji, HE Xiaofei, WANG Zhen, QU Shengguan, QIN Haidi. Effect of Shot Peening on Friction and Wear Behaviors of Cr-Ni-Mo High Strength Steel[J]. TRIBOLOGY, 2023, 43(9): 1072-1082. DOI: 10.16078/j.tribology.2022151
Citation: ZHANG Yalong, WU Luji, HE Xiaofei, WANG Zhen, QU Shengguan, QIN Haidi. Effect of Shot Peening on Friction and Wear Behaviors of Cr-Ni-Mo High Strength Steel[J]. TRIBOLOGY, 2023, 43(9): 1072-1082. DOI: 10.16078/j.tribology.2022151

喷丸强化对Cr-Ni-Mo系高强钢的摩擦磨损性能影响

Effect of Shot Peening on Friction and Wear Behaviors of Cr-Ni-Mo High Strength Steel

  • 摘要: 采用喷丸强化对Cr-Ni-Mo系高强钢进行强化处理,利用销盘式摩擦磨损试验机考察了喷丸前后试样的摩擦磨损性能,研究了喷丸强化对Cr-Ni-Mo系高强钢试样的表面形貌、微观结构、显微硬度、残余应力和摩擦磨损特性的影响,进一步揭示了销盘接触摩擦过程中喷丸处理的强化机理. 结果表明:喷丸强化在材料表层形成了塑性变形层并产生了位错区域,但提高了表面粗糙度;随着喷丸气压和覆盖率的增加,试样的表层显微硬度和表面残余压应力值显著提高;同时,喷丸试样表面形成的冲击弹坑改善了接触界面润滑效果,喷丸试样的摩擦系数由未处理试样的0.073最大降至0.023,其磨损率由1.25×10−5 mm3/(N·m) 最大降至 0.81×10−5 mm3/(N·m),平均摩擦系数最大降低68.49%,磨损率最大降低了35.20%;此外,原始试样的磨损机理为犁沟,喷丸试样主要为犁沟、氧化磨损和黏结磨损.

     

    Abstract: With the increase of the demand for power density of high speed and heavy duty vehicles, fatigue failure caused by insufficient strength of vehicle transmission system severely limited the carrying capacity and acceleration performance. In order to solve the fatigue problem of the mechanical transmission system of high-speed and heavy-duty vehicles, a novel Cr-Ni-Mo high-strength steel was developed by the Central Iron and Steel Research Institute. And the Cr-Ni-Mo high-strength steel was strengthening treated by shot peening treatment with different shot peening jet pressure and shot peening coverage parameters. Also, the friction and wear behavior of the Cr-Ni-Mo steel samples with and without shot peening were investigated by using a pin-on-disk tester at room temperature under lubricating conditions. The effects of different shot peening treatment parameters on the surface morphology, microstructure, microhardness, residual compressive stress and tribological behavior were comprehensive studied. Moreover, the strengthening mechanisms of shot peening treatment in the process of pin-disk contact friction was further revealed. The results showed that the plastic deformation layer and microscopic dislocations region were generated at the surface material after shot peening treatment, and with the increased of shot peening jet pressure from 0.2 MPa to 0.6 MPa, the microhardness of material surface layer and top surface residual compressive stress were significantly improved after shot peening strengthening treatment. And the increased of shot peening coverage from 100% to 300% also had significant effect. It also should be noted that the shot peening craters formed on the top surface increased the oil storage and improved the interfacial lubrication effect during the pin-on-disk tribological tests. The friction coefficient and wear rate of the Cr-Ni-Mo steel samples after shot peening strengthening treatment were lower than the samples without shot peening treatment. Compared with the untreated sample, the friction coefficient of the samples after shot peening treatment was reduced from 0.073 to 0.023, which reduced by 68.49%, and the wear rate of the shot peening treated samples were reduced from 1.25×10−5 mm3/(N·m) to 0.81×10−5 mm3/(N·m), which was 35.20% lower than the wear rate of the untreated sample. And the processing traces produced in the samples preparation were basically covered after shot peening treatment, the surface roughness value were increased. In addition, from the analysis of wear morphology characteristics by the SEM and EDS, the wear mechanisms of the samples with and without the shot peening treatment could be determined. The wear mechanisms of the samples without shot peening treatment were mainly the surface materials peeling caused by ploughing wear, and the wear mechanisms of the shot peening treated samples were mainly ploughing, oxidative wear and adhesive wear. The strengthening mechanisms were attributed to the inhibition of cracks initiation and propagation by plastic deformation and residual compressive stress induced by shot peening.

     

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