ISSN   1004-0595

CN  62-1224/O4

高级检索
黄金伟, 王文健, 丁昊昊, 郭俊, 刘启跃, 祝毅, 齐欢. 激光表面淬火对车轮多边形萌生及发展影响试验研究[J]. 摩擦学学报(中英文), 2024, 44(2): 154−166. doi: 10.16078/j.tribology.2022262
引用本文: 黄金伟, 王文健, 丁昊昊, 郭俊, 刘启跃, 祝毅, 齐欢. 激光表面淬火对车轮多边形萌生及发展影响试验研究[J]. 摩擦学学报(中英文), 2024, 44(2): 154−166. doi: 10.16078/j.tribology.2022262
HUANG Jinwei, WANG Wenjian, DING Haohao, GUO Jun, LIU Qiyue, ZHU Yi, QI Huan. Experimental Study on the Influence of Laser Surface Quenching on the Initiation and Development of Wheel Polygon[J]. Tribology, 2024, 44(2): 154−166. doi: 10.16078/j.tribology.2022262
Citation: HUANG Jinwei, WANG Wenjian, DING Haohao, GUO Jun, LIU Qiyue, ZHU Yi, QI Huan. Experimental Study on the Influence of Laser Surface Quenching on the Initiation and Development of Wheel Polygon[J]. Tribology, 2024, 44(2): 154−166. doi: 10.16078/j.tribology.2022262

激光表面淬火对车轮多边形萌生及发展影响试验研究

Experimental Study on the Influence of Laser Surface Quenching on the Initiation and Development of Wheel Polygon

  • 摘要: 车轮多边形磨损是影响列车服役可靠性的常见异常磨损形式,而激光淬火是提高金属材料耐磨性能的新型技术,但目前关于激光淬火对车轮多边形的影响尚未深入研究. 因此,本文中将研究激光淬火对车轮多边形萌生与发展的影响规律,探讨利用激光淬火技术抑制车轮多边形的可行性. 首先利用激光器对车轮试样进行点状淬火和全表面淬火,利用MMS-2A微机控制摩擦磨损试验机进行轮轨滚动磨损试验,分析轮轨系统振动频率、车轮试样磨损表面宏观形貌、廓形、多边形阶数以及材料损伤等,探明激光淬火对车轮多边形形成的影响. 结果表明:在车轮试样表面沿圆周方向均匀地进行12个和16个点状淬火时,滚动磨损试验中车轮试样分别萌生出12阶和16阶多边形,并激发出严重的轮轨系统振动,最终在15万转时产生较大波深的车轮多边形. 对车轮表面进行全表面淬火处理时,滚动磨损试验过程中始终无车轮多边形产生. 在此基础之上,本文作者对未淬火车轮试样进行6万转滚动磨损试验以形成多边形磨损,然后对多边形车轮试样进行点状淬火(波谷处淬火)和全表面淬火,继而进行轮轨滚动磨损试验. 研究表明:对多边形车轮试样波谷区进行淬火强化后,多边形发展表现出先放缓后加快的现象,波谷逐渐转变为波峰;对多边形车轮试样进行全表面淬火强化后,多边形继续发展,运行15万转后多边形波深呈轻微下降趋势. 研究结果对车轮多边形磨损控制技术研究具有理论指导意义.

     

    Abstract: The wheel polygon is one of the common damage forms of the railway wheel, which could deteriorate the dynamic response of the vehicle/track system and decrease their stability and service life. The initiation and development of wheel polygon is the gradual accumulation of periodic uneven wear. In general, the greater the hardness of the wheel, the stronger its wear resistance, which may affect the wheel polygon. Laser quenching is one of the methods to improve the hardness of wheel materials. Although many scholars have carried out a large number of studies on the laser surface quenching, those mainly focus on the effect of laser surface quenching on wear and damage of wheel and rail materials. Additionally, few studies on the influence of laser quenching on wheel polygon were conducted. Therefore, it is necessary to investigate the influence of laser surface quenching on wheel polygon initiation and development. In this study, MMS-2A tester was used to carry out rolling and sliding wear experiments. During the test, the wheel polygon was studied from the aspects of the macro morphology of the wear surface, the overall contour of the wheel, the polygon order, the vibration frequency of the wheel rail system, the change of the amplitude of the polygon, the microstructure after the test, and the rolling contact fatigue to explore the influence of laser surface quenching on the wheel polygon. The results showed that after laser quenching, a certain depth of martensite was produced in the surface hardened area of the wheel, and the surface hardness was increased by about 2.6 times. The original hardness was maintained in the non-quenched area, and the matrix structure was pearlite. As for polygon evolution during the rolling test, when 12 and 16 points were quenched uniformly along the circumference direction on the wheel surface, due to the initial uneven hardness, 12 and 16 orders polygon generated respectively on the wheel surface, and serious wheel rail system vibration was excited, and finally a wheel polygon with large amplitude was generated at 150 000 cycles. When the wheel surface was fully quenched, the hardness of the wheel surface was greatly improved and evenly distributed, and its ability to resist plastic deformation was enhanced, thus resisting the occurrence of uneven wear, thereby inhibiting the initiation of wheel polygons. In order to study the influence of laser surface quenching on the development of the wheel polygon when it had been generated, the surface quenching was carried out on the trough of the wheel polygon after 60 000 cycles. The polygon development showed a phenomenon of slowing down first and then accelerating, the polygon amplitude became smaller first and then larger, and the trough turned to be the crest. When the whole surface of the wheel polygon was quenched after 60 000 cycles, due to the polygon had been generated at this time, and the amplitude of the polygon would not be affected significantly after quenching, so the characteristic frequency of the polygon was still excited, and the polygon would continue to develop. And the amplitude of the polygon slightly decreased after 150 000 cycles. After the rolling test, the plastic deformation in the non quenched position of the wheel surface was obvious, and there was no plastic deformation in the quenched position. In terms of fatigue damage, compared with the wheel without quenching treatment, whether it was point quenching or full surface quenching, the position of the crest or the trough, the fatigue cracks in the quenching position extended to the inside of the material in a way of large angle and large depth, while the fatigue cracks in the non quenching area showed the same length, smaller angle and smaller depth. Based on the above results, it could be found that the wheel polygons could be effectively restrained after the full surface hardening of the initial wheel (non-polygon wheel), but the development of the polygon could not be restrained after the full surface hardening of the polygonal wheel. The test results could provide practical reference for "selecting a suitable wheel state (or running time node) for laser full-surface quenching, and then inhibiting the initiation and development of wheel polygons".

     

/

返回文章
返回