ISSN   1004-0595

CN  62-1224/O4

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楼高波, 刘丽娜, 傅深渊, 李亮, 程型国. 润滑脂生物基稠化剂的研究进展[J]. 摩擦学学报(中英文), 2024, 44(8): 1−22. doi: 10.16078/j.tribology.2023189
引用本文: 楼高波, 刘丽娜, 傅深渊, 李亮, 程型国. 润滑脂生物基稠化剂的研究进展[J]. 摩擦学学报(中英文), 2024, 44(8): 1−22. doi: 10.16078/j.tribology.2023189
LOU Gaobo, LIU Lina, FU Shenyuan, LI Liang, CHENG Xingguo. Research Progress in Bio-Based Thickeners for Lubricating Grease[J]. Tribology, 2024, 44(8): 1−22. doi: 10.16078/j.tribology.2023189
Citation: LOU Gaobo, LIU Lina, FU Shenyuan, LI Liang, CHENG Xingguo. Research Progress in Bio-Based Thickeners for Lubricating Grease[J]. Tribology, 2024, 44(8): 1−22. doi: 10.16078/j.tribology.2023189

润滑脂生物基稠化剂的研究进展

Research Progress in Bio-Based Thickeners for Lubricating Grease

  • 摘要: 润滑脂作为润滑剂领域的1个重要分支,在汽车制造、机械制造、电力设备以及冶金设备等领域有着广泛的应用. 正确合理的使用润滑脂可以有效降低机械设备的摩擦和磨损,减少故障和损坏,从而达到节约能源和延长设备使用寿命的目的. 但润滑脂作为1种典型的石化产品,面临着石化资源日益枯竭的发展困境. 并且随着人们环保意识的提高,润滑产品带来的环境污染问题也引起了人们的广泛关注. 使用绿色环保、可再生可降解的生物基材料制备润滑脂是实现润滑脂材料可持续发展的重要方向. 目前,以植物油作为基础油开发生物基润滑脂的技术已经非常成熟,而针对生物基稠化剂的研究尚处于起步阶段. 生物基材料结构多样,含有胺基、羟基以及不饱和键等丰富的官能结构,可通过异氰酸酯化、酰化和环氧化等手段进行针对性改性,进而提高对基础油的增稠能力. 本文中从生物基材料选型的角度,重点综述了纤维素、木质素以及壳聚糖3种典型的生物基材料作为润滑脂稠化剂的研究发展现状,并对生物基材料作为稠化剂的应用前景做了展望.

     

    Abstract: Lubricating grease is a solid or semi fluid substance formed by uniformly dispersing a thickener into the base oil. As an important branch of lubricants, lubricating grease has a wide range of applications in fields such as automotive manufacturing, mechanical manufacturing, power equipment, and metallurgical equipment. The correct and reasonable use of lubricating grease can effectively reduce the friction and wear of mechanical equipment, reduce faults and damage, thereby achieving the objective of energy conservation and extending the service life of equipment. Compared to lubricating oil, lubricating grease has the following performance advantages: (1) good pressure resistance, lubricating grease can form a solid lubricating film in areas that cannot be lubricated by lubricating oil, and can withstand great pressure. (2) Good buffering performance, lubricating grease used in reciprocating machinery can play a buffering role in shock and vibration. (3) Not easily lost, lubricating grease is not easily lost under centrifugal force, ensuring reliable lubrication. (4) Good sealing performance, the sealing performance of lubricating grease is better than that of lubricating oil, and lubricating grease can prevent moisture, ash, impurities, and corrosive substances from entering the friction surface. (5) Good viscosity-temperature performance, lubricating grease is less affected by temperature, and is suitable for situations with large movement speed and temperature changes. However, as a typical petrochemical product, lubricating grease is facing the problem of increasingly depleted petrochemical resources. Moreover, with the improvement of people’s environmental awareness, the environmental pollution caused by lubricating products has also attracted widespread attention. With the proposal of the national strategic goals of “carbon neutrality” and “carbon peaking”, bio-based materials are increasingly attracting attention from people. Bio-based materials have advantages such as environmentally friendly, renewable and degradable, abundant reserves, which are in line with the national sustainable development strategy. Therefore, the use of natural bio-based materials to prepare lubricating grease is an important direction for achieving the sustainable development of lubricating grease materials. At present, the technology of developing bio-based lubricating grease using vegetable oil as the base oil is very mature, but research on bio-based thickeners is still in its infancy. The most widely used thickeners of lubricating grease on the market are still metal soaps and polyurea based thickeners. Thickeners can exist as dispersed phases in the base oil and forming a “three-dimensional network” or “sponge” skeleton. They bind the base oil through physical bonds such as hydrogen bonds or van der Waals forces, fixing the oil in the skeleton structure, thereby endowing the lubricating grease with appropriate rheological and tribological behavior. Bio-based materials have diverse structures and contain rich functional structures such as amino groups, hydroxyl groups, and unsaturated bonds. They can be modified through isocyanation, acylation, and epoxidation to improve the affinity with the base oil and achieving the goal of thickening the base oil. This article focuses on the research and development status of three typical bio-based materials, cellulose, lignin, and chitosan, as thickeners for lubricating grease from the perspective of selection of bio-based materials, and prospects the application prospects of bio-based materials as thickeners.

     

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