ISSN   1004-0595

CN  62-1224/O4

高级检索

边界润滑区间酚醛树脂涂层中氧化铈/二硫化钼颗粒的协同润滑机制

Synergistic Lubrication Mechanism of Cerium Oxide/Molybdenum Disulfide in Phenolic Resin Coating under Boundary Lubrication

  • 摘要: 采用喷涂法制备了氧化铈颗粒(CeO2)填充酚醛树脂(PF)及CeO2耦合二硫化钼(MoS2)填充PF复合涂层,研究了边界润滑条件下微米氧化铈颗粒及二硫化钼对酚醛树脂涂层摩擦学性能的影响. 结果表明:仅添加体积分数为1%的CeO2可使PF涂层的摩擦系数和磨损率分别降低67.22%和83.97%. 当体积分数为1%的CeO2加入到体积分数为7% MoS2填充的PF复合材料涂层时,摩擦系数和磨损率分别低至0.012和6×10−7 mm3/(N·m),CeO2和MoS2表现出显著的协同减摩抗磨效应. 转移膜的微/纳结构及组成分析发现,摩擦过程中释放的CeO2和MoS2颗粒促进了结构均匀转移膜的形成. 在机械剪切作用下,转移的磨屑和摩擦化学产物发生混合并压实,提高了转移膜的承载能力和固体润滑特性,有效弥补了边界润滑时油膜的不足. 因此,本研究工作对在边界润滑条件下装备运动部件表面酚醛涂层的设计具有重要指导意义.

     

    Abstract: Phenolic composite coatings (PF) filled with cerium oxide particles (CeO2), and CeO2 coupled molybdenum disulfide (MoS2) were prepared by spray coating method, respectively. The effects of micro sized CeO2 particles and molybdenum disulfide on the tribological properties of PF coatings under boundary lubrication conditions were investigated. The results indicated that the addition of merely 1% CeO2 leaded to significant reductions in both the friction coefficient and wear rate of the PF coating, achieving decreases of 67.22% and 83.97%, respectively. When 1% CeO2 was incorporated into a 7% MoS2-filled PF composite coating, the friction coefficient and wear rate were reduced to as low as 0.012 and 6×10−7 mm3/(N·m), respectively, highlighting a pronounced synergistic effect between CeO2 and MoS2 in enhancing friction reduction and anti-wear properties. The analyses of micro/nano structure and composition of the transfer film revealed that the CeO2 and MoS2 particles released during the friction process promoting the formation of uniform transfer film. Moreover, the transferred debris and frictional chemical products were mixed and compacted, improving the load-bearing capacity and solid lubrication characteristics of the transfer film, effectively compensating for the insufficient oil film during boundary lubrication. Therefore, this work provided significant guidance for the design of phenolic coatings using on the surface of moving parts under boundary lubrication conditions.

     

/

返回文章
返回